Main Activities Of The Laboratory
Creation and improvement of boiler equipment for industrial, public and small energy needs, burner devices and combustion chambers for gas and liquid fuels, process fuels, gas and liquid compounds, low-calorie gas and liquid multicomponent industrial waste, furnace devices for burning solid fuels (in the regular layer and using a fluidized bed burning technology) related to steam and hot water industrial boilers and power units:
- development of detailed design documentation for industrial steam and hot water boilers for solid, liquid and gas fuels, domestic and vegetative waste – for their production in house and by other enterprises;
- design of waste treatment and industrial boiler equipment for various industries (metal, chemical, oil processing, petrochemical, etc.);
- design of waste treatment, industrial power and energy saving equipment based on research in energy savings, energy combining and data on development of various industrial sectors;
- design, supervision of production and installation, adjustment of waste treatment equipment for sewage sludge burning factories;
- research and development of prospective elements of waste treatment equipment (such as heat pipes, cyclone furnace, etc.);
- development of regulatory documents;
- certification testing. modernization of operating furnaces;
- participation in development of energy technology systems that strongly rely on heat and combustible waste products.
The laboratory has qualified specialists in research and development, years of experience in design and production in cooperation with factories representing the industry of industrial steam and hot water boilers, heat recovery boilers, furnaces and other industrial thermal equipment.
Works Performed
- All works related to creation and restoration of any LP and IP boilers.
- Extension of service life of steam boilers.
- Resetting of boilers to water-heating mode.
- Resetting of heating equipment to lower steam conditions, as well as lower and higher steam production.
- Readjustment of boilers for burning other types of fuels.
- Improvement of environmental indicators of boilers.
- Thermal, aerodynamic, strength and other calculations of boilers.
- Examination of industrial safety of projects and equipment.
- All types of tests, including certification tests.
Low and intermediate-power boilers with fluidized bed furnace units for burning low-grade and biological fuels
Fluidized bed is the technology designed to ensure high process and environmental performance when burning low-grade fuels, including biofuels (peat, various types of wood waste).
KE-10-14 boiler with fluidized bed furnace for burning wood waste
Under assembly
After commissioning
Start-up devices
Combustion liners of diesel fuel start-up chambers
Start-up device of KE-25-24-350 boiler
Fuel feed units
Mechanized fuel warehouse
Mechanized fuel warehouse
Milled peat and wood waste burning boiler KVD-5,5-125, AS «ELVESO», Jüri, Estonia
Boilers equipped with stepped poke grates are the solution for low-capacity boilers that burn low-quality biofuel
Fluidized bed grates
Boiler Ep-20-2,4-350, bubble type, in production
Boiler grate chest Ep-20-2,4-350
Fuel combustion technology in the high temperature fluidized bed (HTFB)
NPO CKTI JSC has designed and put into production a range of HTFB furnace devices for installation under steam and hot water boilers with heat capacity of 3 to 58 MW. HTFB furnaces by NPO CKTI JSC comply with the strictest reliability, mechanical strength and operability requirements.
HTFB furnace with thermal capacity of 7.56 MW
General view of boiler KV-Р-58, 2-150 heat capacity of 58.2 MW – first boiler of a new series of hot water boilers created by NPO CKTI JSC in cooperation with Public Corporation «Dorogobuzhkotlomash».
1. Furnace device (narrow angled mobile stoker grate)
2. Fuel feed unit
3. Limestone feed system
4.Furnace chamber
5. First stage separator (labyrinth type)
6. Convection part
7. Second stage separator (multi-cyclone)
8. Ash reinjection device
9. Piping system
Low and intermediate-power boilers by NPO CKTI JSC with fluidized bed furnaces
The furnace with reciprocating grate was designed for installation under the steam boiler with saturated steam production capacity of 12 t/h. Litter waste is used as a fuel.
Biofuel furnace with a reciprocating grate
Mobile boiler house based on boilers with built-in heat exchanger
Shell-type steam boiler KP 0,12 (steam production capacity – 0.2 t/h)
E-50 3,9 440 steam boiler for burning wood waste
Steam boiler installation E-50 3,9 440
Piping of E-50 3,9 440 boiler drum
